Carbon nanotubes and carbon nanofibers fabricated on tubular porous Al2O3 substrates

Carbon nanotubes and carbon nanofibers were grown at different temperatures on porous ceramic Al2O3 substrates with single channel geometry by means of a chemical vapor deposition technique using methane as carbon source and palladium as catalyst. Time-resolved in-situ Fourier transformed infrared spectroscopy was used for the investigation of methane decomposition for characterizing the catalyst’s performance. With increasing synthesis temperature, a structural transition from carbon nanofibers to carbon nanotubes was observed. At a synthesis temperature of 700 °C, solely carbon nanofibers were found, whereas at 800 °C a mixture of two types of bamboo-shaped carbon nanofibers were obtained, suggesting a structural transition. A synthesis temperature to 850 °C results in bamboo-shaped multi-walled carbon nanofibers and multi-walled carbon nanotubes. The carbon products and the observed structural transition were characterized by means of field emission scanning electron microscopy, high-resolution transmission electron microscopy, thermal gravimetric analysis, and Raman spectroscopy.