Improving the self-sintering of mesocarbon-microbeads for the manufacture of high performance graphite-parts

Fine spherical mesocarbon-microbeads (MCMBs), having average particle sizes of 24.57, 11.69 and 10.74 μm, were mixed with various amounts of solid-resins (with high β-resin contents) to prepare graphite-matrixes in self-sintering reactions. The results indicate that the self-sintering reactions of the MCMBs can be significantly improved by enhancing the contacting-pattern of the mixture. MCMBs with smaller particle sizes favor self-sintering reactions and can be used to form high-quality graphite-matrixes. In addition, the self-sintering reactions are strongly dependent on the β-resin content of the raw materials. The bending strength of the graphite-matrixes increases, while the density of the graphite-matrixes decreases, with an increase of the β-resin content in the raw materials. The optimum β-resin content in the mixtures needed to obtain high density graphite-matrixes is approximately 5.0 wt.%.