Electrical conductivity of graphite/polystyrene composites made from potassium intercalated graphite

Composites between graphite and polystyrene have been synthesized starting from potassium intercalated graphite and styrene vapor. This in situ polymerization process can be used to make electrically conductive composites containing well-dispersed thin graphite sheets. The conductivities of the composites increase as the number of ordered carbon layers increases. With only 10% graphite in a polystyrene matrix, an electrical conductivity up to 1.3 × 10−1 S/cm can be obtained. The key is synthesizing a material with at least four ordered graphite layers (a stage IV complex) separated by polystyrene. This composite shows an improvement in conductivity over a control composite made by radical polymerization of styrene containing the same amount of dispersed graphite which had a conductivity of 5.0 × 10−3 S/cm. Characterization of the complexes by powder X-ray diffraction, scanning electron microscopy and electrical conductivity is presented.