Utilization of hard rock dust with red clay to produce roof tiles

Utilization of rock dust to produce roof tiles and its effects on properties of tiles, mixed with red clay collected from Naogaon district of Bangladesh were investigated. After proper characterization of the raw materials, tiles were prepared with different percentages of rock dust (10-50%) mixed with clay sintered from 850-1100 °C temperature. Rock dust has been found good for using as fluxing material after XRF study. The samples were tested for different properties such as water absorption, porosity, mechanical strength, linear shrinkage, and bulk density. The strength values have exceeded the minimum standard requirement for roof tiles with low water absorption in most samples. The results obtained made it possible to conclude about the possibility of producing roof tiles incorporating up to 40% of rock dust having better properties (lower water absorption 6.5%, strength value 31.97 MPa) fired at 900 °C. Therefore these dust acts as a fluxing agent and reducing the sinteringtemperature of the clay material.