Spectroscopic and microscopic study of the corrosion of iron–silicon steel by lead–bismuth eutectic (LBE) at elevated temperatures

The performance of iron–silica alloys with different silicon composition was evaluated after exposure to an isothermal bath of lead–bismuth eutectic (LBE). Four alloys were evaluated: pure iron, Fe–1.24%Si, Fe–2.55%Si and Fe–3.82%Si. The samples were exposed to LBE in a dynamic corrosion cell for periods from 700 to 1000 h at a temperature of 550 °C. After exposure, the thickness and composition of the oxide layer were examined using optical microscopy, scanning electron microscopy (SEM) and X-ray photoelectron spectrometry (XPS), including sputter depth profiling. Particular attention was paid to the role, spatial distribution, and chemical speciation of silicon. Low-binding-energy silicon (probably silicates or SiO44-) was found in the oxide; while elemental silicon (Si) was found in the metal as expected, and silica (SiO2) was found at the bottom of the oxide layer, consistent with the formation of a layer between the oxide and the metal. Alloys with low concentrations of Si contained only silicate in the oxide. Alloys with higher concentrations of Si contained a layer of silica at the boundary between the oxide and the bulk metal. All of the alloys examined showed signs of oxide failure. This study has implications for the role of silicon in the stability of the oxide layer in the corrosion of steel by LBE.