An investigation on the microstructural evolution and mechanical properties of A380 aluminum alloy during SIMA process

Microstructural evolution and tensile properties of thixoformed near net shape parts of A380 aluminum alloy have been studied. The effect of plastic deformation and holding time in the appropriate semi-solid temperature has been investigated in the strain-induced melt activating process (SIMA). The results of image analysis showed that by increasing the deformation value from 5% to 11%, the recrystallized α-Al grains gradually refined as a result of the increasing the nucleation rate. At the value of 11% plastic deformation a dominant globular structure of α-Al grains was obtained. However, further increasing in the plastic deformation (14%) reduced considerably the shape factor. The equivalent diameter and the shape factor of the globular grains were 70.3 μm and 79%, respectively, after about 11% of plastic deformation. Holding time of the specimens at the semi-solid temperature has been studied from zero to 30 min. It was found that the holding time of 25 min is the best to prevent grain growth. The mechanical properties of thixoformed alloys were also investigated. The results showed that the yield, tensile strength and elongation have been increased considerably using thixoforming, compared with the as-cast condition.

► The effect of plastic deformation and holding time in the semi-solid temperature has been investigated in the A380 aluminum alloy through SIMA process.
► A dominant globular structure and contiguity of the eutectic phase were developed by 11% of predeformation.
► The thixoforming process increased the ultimate tensile strength of the alloy about 14% and elongation about 30%, compared to the as cast condition.