Preparation and characterization of macrocapsules containing microencapsulated PCMs (phase change materials) for thermal energy storage

• We improved the phase change enthalpy with a higher core-shell ratio.
• Urea-formaldehyde was firstly used as a shell material in the composite.
• Mechanical and thermal durability property of the macrocapsules was firstly investigated in our work.

This paper was aimed to prepare, characterize and determine the comprehensive evaluation of promising composite macrocapsules containing microencapsulated PCMs (phase change materials) with calcium alginate gels as the matrix material. Macrocapsules containing microcapsules were fabricated by piercing-solidifying incuber method. Two kinds of microcapsules with n-tetradecane as core material, UF (urea-formaldehyde) and PMMA (poly(methyl methacrylate)) respectively as shell materials were prepared initially. For application concerns, thermal durability and mechanical property of macrocapsules were investigated by TGA (thermal gravimetric analysis) and Texture Analyser for the first time, respectively. The results showed excellent thermal stability and the compressive resistance of macrocapsules was sufficient for common application. The morphology and chemical structure of the prepared microcapsules and macrocapsules were characterized by SEM (scanning electron microscopy) and FT-IR (fourier transform infrared) spectroscopy method. Phase change behaviors and thermal durability of microcapsules and macrocapsules were investigated by DSC (differential scanning calorimetry). In order to improve latent heat of composite microcapsules, the core-shell weight ratio of tetradecane/UF shell microcapsules was chosen as 5.5:1 which obtained the phase change enthalpy of 194.1 J g−1 determined by DSC. In conclusion, these properties make it a feasible composite in applications of textile, building and cold-chain transportation.