Effect of interdendritic thermoelectric magnetic convection on evolution of tertiary dendrite during directional solidification

The Al-4.5 wt%Cu alloy has been directionally solidified under a high static magnetic field up to 6 T. A novel α-Al dendrite morphology was presented when the <001> primary trunk aligned to the magnetic field and temperature gradient. It is observed that tertiary dendrites grew asymmetrically on secondary arms in the plane perpendicular to the primary trunk, and a pinwheel-like pattern formed. A numerical simulation was performed using finite-element code COMSOL software to investigate the thermoelectric magnetic convection (TEMC) induced by the external magnetic field. The results show that the velocity of the TEMC increases with the increasing of the magnetic field and reaches a maximum value near 6 T. Meanwhile, the magnitude of the TEMC on two sides of the secondary arm becomes unequal. Comparison of the experimental and numerical results reveals that the development of the pinwheel-like appearance is in accordance with the flow pattern of the TEMC. It is implies that the modification of the tertiary dendrite could be attributed to the TEMC generated on dendrite scale. This work also provides direct experimental evidence that a high magnetic field (>1 T) induces fluid flow in mushy zone.