Formation of a blocky ferrite in Fe–Cr–Ni alloy during directional solidification

Formation and evolution details of a blocky microstructure in AISI 304 stainless steel are studied by quenching method during directional solidification. Results show that a coupled growth microstructure, consisting of lathy ferrite and austenite, forms first from the melt. At solid-state transformation stage, most lathy ferrite disappears due to the phase transformation from ferrite to austenite. With further decreasing of the temperature, plenty of fine ferrite colonies occur in the original austenite region. The formation of the blocky ferrite indicates that reverse solid-state transformation from austenite to ferrite takes place. This transformation is due to the segregation and the instability of austenite during the growth of austenite under low cooling rate. The fine ferrite colonies transform into blocky ferrite at room temperature. TEM and EDS analyses were carried out to identify the phases and determine the phase composition, respectively.