Prediction of biomass ash fusion behaviour by the use of detailed characterisation methods coupled with thermodynamic analysis

• The ash fusion behaviour of four biomasses was studied experimentally and theoretically.
• Empirical indices were evaluated which showed high slagging and fouling propensities.
• STA provides a more comprehensive explanation of the fusion behaviour of ashes.
• Limitations of the methodology have been discussed.

Ash deposition such as slagging and fouling on boiler tube surfaces is an inevitable, though undesirable consequence of burning solid fuels in boilers. The role of fuel characteristics, in affecting the form and severity of the problem, is significant. In recent years, biomass fuels have gained increasing popularity as an environmentally friendly source of energy in power plants all over the world. This study is based on characterising the fusion behaviour of four biomass fuels (pine wood, peanut shells, sunflower stalk and miscanthus) using ash fusion temperature (AFT) tests, simultaneous thermal analysis (STA) of fuel ashes, calculation of empirical indices and predicting ash melting behaviour with the help of thermodynamic equilibrium calculations. The AFT results failed to show any clear trend between fusion temperature and high alkali content of biomass. STA proved useful in predicting the different changes occurring in the ash. Empirical indices predicted high slagging and fouling hazards for nearly all the biomass samples and this was supported by the possible existence of a melt phase at low temperatures as predicted by thermodynamic calculations.