Minimal processing of mucilage from the pulp of yam (Dioscorea pseudojaponica Yamamoto) using bubble separation and ultraviolet irradiation

• This is a novel continuous UV-C pilot-scale bubble separation system.
• The UV-C irradiation of yam slurry mucilage is a new application.
• This system can separate and recover yam slurry mucilage.
• This system can reduce the microorganisms to acceptable levels.
• A 4.5 log10 APC reduction and a 4.1 log10 YM reduction were achieved.

Recently the applications of the low starch contents of yam mucilage in nutraceutical and cosmeceutical industries are required. A novel continuous pilot-scale bubble separation system was used for recovering yam slurry mucilage. The objectives of these studies were to follow the previous design for continuously separating, recovering and irradiating yam slurry mucilage for inactivation of microorganisms. The UV-C dose of 32000 μW/sec/cm2 at 254 nm has a germicidal effect against microorganisms and is used for the disinfection. Two sets of custom made UV-C irradiators containing four UV-C germicidal lamps were added to the system. The effectiveness of this UV-C irradiator for reducing the aerobic bacteria count (APC) and yeasts and molds (YM) count in yam slurry mucilage was investigated. The results showed UV-C irradiation was successfully applied to reduce the microbial load in the yam slurry mucilage. If the slurry mucilage completes the process for both two sets of UV-C irradiators, a 4.5 log10 APC reduction and a 4.1 log10 YM reduction were achieved after 200 sec irradiation at a UV-C dosage of 32000 μW/sec/cm2, resulting in zero cfu/ml APC and YM. Escherichia coli and Salmonella are both negative. This novel continuous UV-C pilot-scale bubble separation technology could be an alternative technology not only separate and recover mucilage but also reduce the microorganisms to acceptable levels.Industrial relevanceThis novel continuous pilot-scale bubble separation system was used for recovering yam slurry mucilage. Recently the applications of the low starch contents of yam mucilage in nutraceutical and cosmeceutical industries are required.This novel continuous UV-C pilot-scale bubble separation technology could be an alternative technology not only to separate and recover mucilage but also reduce the microorganisms to acceptable levels. Actually the pilot scale of this system is going to build in our university. We also try to further use it for non-thermal fermentation. There are many potential industrial applications using this idea.