Selective separation of fine albite from feldspathic slime containing colored minerals (Fe-Min) by batch scale dissolved air flotation (DAF)

In this study, the separation of feldspar minerals (albite) from slimes containing feldspar and iron containing minerals (Fe-Min) was studied using dissolved air flotation (DAF) technique whereby bubbles less than 100 μm in size are produced. Before the flotation experiments with slimes, single flotation experiments with albite and Fe-Min were carried out using DAF in order to obtain optimum flotation conditions for the selective separation of feldspar from the slimes. Flotation experiments were performed with anionic collectors; BD-15 (commercial collector) and Na-oleat. The two methods of reagent conditioning were tested on the flotation performance; traditional conditioning and charged bubble technique. In addition, the effect of pH, flotation time, rising time, and drainage time which influence the selective separation in the DAF system were studied in detail. Overall, the flotation results indicated that the separation of albite from Fe-Min can be achieved with DAF at 5 min of rising time and 5 min of drainage time. Interestingly, these results also showed that the conditioning of the particles with the charged bubbles increased the flotation recovery of Fe-Min compared to the traditional conditioning. Furthermore, the flotation tests with the feldspathic slime sample were carried out under the optimum conditions obtained from the systematic studies using the single minerals. The charged bubble technique produced an albite concentrate assaying 0.33% Fe2O3 + TiO2 and 11.07% Na2O + K2O from a slime feed consisting of 1.06% Fe2O3 + TiO2 and 10.36% Na2O + K2O.