Catalytic oxidation of ethane with oxygen using fluidised nanoparticle NiO catalyst

In a typical industrial catalyst, a small amount of catalytically active species is finely dispersed inside a large amount of porous support material. The reactor volume is mainly occupied by the catalyst support, not by the catalytic species itself. The use of fluidised nanoparticles as catalyst without the need of a support may result in drastic reduction in catalytic reactor volume for major savings in capital and operating costs. Here we report for the first time the use of fluidised NiO nanoparticles to catalyse ethane–oxygen reaction at temperatures of 240–420 °C. Our data indicate that the fluidised NiO nanoparticles exhibit very different characteristics from the traditional porous catalyst. The lack of a rigid porous structure in the fluidised NiO nanoparticle catalyst allows ethyl radicals to desorb from the catalyst surface into the gas phase to initiate further gas-phase radical chain reactions. Therefore, the ethane–oxygen reaction catalysed by the fluidised NiO nanoparticles shows some typical behaviour of gas-phase reactions. In contrast, the rigid porous structure in the NiO/SiO2 catalyst does not allow the radicals to desorb from catalyst surface into the bulk gas phase.

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► Fluidised NiO nanoparticles are used to catalyse the reaction between C2H6 and O2.
► NiO nanoparticles behave differently from sub-millimetre-sized NiO/SiO2 catalyst.
► C2H5 radicals desorb from NiO nanoparticles for further gas-phase reactions.