Identical full-scale biogas-lift reactors (BLRs) with anaerobic granular sludge and residual activated sludge for brewery wastewater treatment and kinetic modeling

Two identical full-scale biogas-lift reactors treating brewery wastewater were inoculated with different types of sludge to compare their operational conditions, sludge characteristics, and kinetic models at a mesophilic temperature. One reactor (R1) started up with anaerobic granular sludge in 12 weeks and obtained a continuously average organic loading rate (OLR) of 7.4 kg chemical oxygen demand (COD)/(m3·day), COD removal efficiency of 80%, and effluent COD of 450 mg/L. The other reactor (R2) started up with residual activated sludge in 30 weeks and granulation accomplished when the reactor reached an average OLR of 8.3 kg COD/(m3·day), COD removal efficiency of 90%, and effluent COD of 240 mg/L. Differences in sludge characteristics, biogas compositions, and biogas-lift processes may be accounted for the superior efficiency of the treatment performance of R2 over R1. Grau second-order and modified StoverKincannon models based on influent and effluent concentrations as well as hydraulic retention time were successfully used to develop kinetic parameters of the experimental data with high correlation coefficients (R2 > 0.95), which further showed that R2 had higher treatment performance than R1. These results demonstrated that residual activated sludge could be used effectively instead of anaerobic granular sludge despite the need for a longer time.