Moisture migration in a cereal composite food at high water activity: Effects of initial porosity and fat content

Water sorption isotherms and effective moisture diffusivities were determined at 20 °C for sponge cakes at high water activity as a function of their initial porosity, in the range 86 and 52% (0 g/g dry basis fat content), and of their fat content, ranging between 0 and 0.30 g/g dry basis (67% initial porosity). The equilibrium moisture values were not affected by food structure and decreased with increasing fat content. The effective moisture diffusivity decreased from 7.5 to 0.3×10−10 m2/s with increasing moisture content from 0.30 to 2.20 g/g dry basis. Decreasing initial porosity from 86 to 52% decreased effective moisture diffusivity by more than four orders of magnitude. This behaviour was related to differences of water transfer mechanisms, with the contribution from liquid water diffusion in the solid matrix and from vapour water diffusion in pores. Increasing fat content of 0.30 g/g dry basis in sponge cake, independently of porosity, decreased effective moisture diffusivity by more than five orders of magnitude. A predictive mathematical model was used to simulate moisture intake in two-composite food systems: sponge cakes with varying initial porosities and fat contents and an agar gel as a model of a non-rate limiting water source. Increasing the density of the structure or addition of fat in the cereal-based phase could increase shelf life of composite foods.