Synthesis of polystyrene encapsulated nanosaponite composite latex via miniemulsion polymerization

The synthesis and characterization of polystyrene encapsulated nanosaponite composite suspension via miniemulsion polymerization are reported in this study. The particle size of nanoclay and its pre-modification are critical to successfully producing a stable complex suspension. The final products were characterized by X-ray diffraction spectra, transmission electron microscopy (TEM), scanning electron microscopy (SEM), thin window energy dispersive spectroscopy (EDS), and light scattering. The results show that ar-vinylbenzyltrimethylammonium chloride (VBTAC) modified nanosaponite could be fully exfoliated and encapsulated inside the polystyrene latex via in situ miniemulsion polymerization. When the concentration of hexadecane (a co-stabilizer used in the miniemulsion polymerization) was high, the final composite particles are composed mainly of spherical particles with size less than 100 nm, and a small number of hemispherical or bowl-structured particles of size ∼100 nm to 1000 nm. The phase separation due to the existence of large amounts of hexadecane accounted for the formation of a variety of morphologies.