Phosphorylated silica/polyamide 6 nanocomposites synthesis by in situ sol-gel method in molten conditions: Impact on the fire-retardancy

Polyamide 6 (PA6)/phosphorylated silica nanocomposites were synthesized during PA6 extrusion through in situ formation of the inorganic phase without solvent. This synthesis is based on the hydrolysis-condensation reactions of diethylphosphatoethyltriethoxysilane (SiP) as a functional inorganic precursor in combination with or without tetraethoxysilane (TEOS) dispersed in the molten PA6. This synthesis is carried out during PA 6 matrix extrusion that means at high temperature and under shear. The characterization of the in situ synthesized PA6/phosphorylated silica nanocomposites by solid 29Si Nuclear Magnetic Resonance (NMR), Small Angle X-ray Scattering (SAXS) and Transmission Electron Microscopy (TEM) coupled with Energy Dispersive X-ray spectroscopy (EDX) demonstrated the possibility to directly create in less than 5 min at 220 °C a phosphorylated silica uniformly dispersed in the PA6, i.e. in the form of well dispersed particles or aggregates of sub-micron range. The influence of silicon and phosphorus on the thermal and fire retardant behaviour was investigated by thermogravimetric analysis (TGA), cone calorimeter and UL94 tests. The fire retardant behaviour was modified with a formation of a char and a peak heat release rate (PHRR) decrease by more than 50% for the SiP based nanocomposite compared to the pure PA6.