Chemical recycling of poly(lactic acid)-based polymer blends using environmentally benign catalysts

Typical poly(l-lactic acid) (PLLA)-based polymer blends, PLLA/polyethylene (PE) and PLLA/poly(butylene succinate) (PBS), were degraded into each repolymerizable oligomer using environmentally benign catalysts, clay catalysts and enzymes, with the objective of developing a selective chemical recycling process. Two routes to selective chemical recycling of PLLA/PE blend were tested. One is the direct separation of PLLA and PE first by their different solubilities in toluene, followed by the chemical recycling of PLLA using montmorillonite K5 (MK5). The other is the selective degradation of PLLA in the PLLA/PE blend by MK5 in a toluene solution at 100 °C for 1 h forming the LA oligomer with a molecular weight of Mn = 200-300 g/mol, which is the best Mn for repolymerization. Thus regenerated PLLA had a Mw of greater than 100,000 g/mol. The PE remained unchanged and was quantitatively recovered by the reprecipitation method for material recycling. In a similar procedure, chemical recycling of PLLA/PBS blend was also carried out and compared by two routes. One is the direct separation of PLLA and PBS by solubility in toluene. The other route is the sequential degradation of PLLA/PBS blend using a lipase first to degrade PBS into cyclic oligomer, which was then repolymerized to produce a PBS. Next, PLLA was degraded into repolymerizable LA oligomer by MK5. The former procedure was carried out using a single solvent; however, the latter required mixed solvents, which decreased the efficient recycling use of solvents.