Preparation and characterisation of a novel fire retardant PET/α-zirconium phosphate nanocomposite

The preparation of a novel fire retardant nanocomposite of poly(ethylene terephthalate) (PET) using nanoscopic α-zirconium phosphate (α-ZrP), by in situ polymerisation was investigated. The novel fire retarded PET nanocomposite, PET-co-DDP/α-ZrP, was synthesized by the direct condensation of terephthalic acid, ethylene glycol, 9,10-dihydro-10[2,3-di(hydroxycarbonyl)propyl]-10-phosphaphenanthrene-10-oxide (DDP) and nano α-ZrP. The morphology, thermal stability and burning behaviour of the nanocomposite with 1 wt% α-ZrP loading was investigated. The extent of dispersion of the nanofillers was quantified by X-ray diffraction, scanning electron microscopy and transmission electron microscopy. Significant improvements in fire retardant performance were observed for the nanocomposite from limiting oxygen index (increased from 21.2 to 32.6), UL-94 (achieving V-0), and cone calorimetry (reducing both the heat release rate and the total heat released, without reducing the time to ignition).