Test MethodEvaluation of hybrid laser-cut and cast miniature fracture specimens

This paper presents a new hybrid laser-cutting method for producing fracture test specimens from thermosetting materials. The hybrid approach combines casting of a sheet of material with subsequent laser-cutting of the test specimens. The new approach was compared to the traditional casting method using a fracture toughness test. For this study, a compact version of the tapered double cantilever beam (cTDCB) was used as a specimen geometry for both manufacturing methods. The cTDCB specimen is crack length independent, and crack length investigations were performed to ensure the crack length independence of the cTDCB specimens. The specimens that were made by the hybrid laser-cut method were found to be comparable to the specimens obtained by the traditional casting method. Moreover, the laser-cut method provides a fast and accurate method to make a significant number of samples in a reasonable time. These tests show that the hybrid laser-cut method could be a good alternative to the traditional casting method.