In-line monitoring of droplets deformation and recovering and polymer degradation during extrusion

An extruder can be operated as a torque rheometer by setting an external control of the processing variables and adding an in-line optical detector and an on-off mechanical valve at the extruder die exit. Various operational modes can be used including constant, ramp and sinusoidal changes of the die-head pressure. With the valve closed, a fixed amount of polymer is added and the extruder put into operation, controlling the screw rotation speed via software, having a proportional/integral/derivative controller. Polymer degradation can be followed recording changes in barrel pressure and torque. After processing, the valve is opened and the molten polymer discharged under a controlled die-head pressure, manipulating again the screw rotation speed. The polymer mixture morphology can be scanned during the discharge of the melt flow by the in-line turbidimeter, showing the deformation/recovery of the second phase droplets.