Facile synthesis of ZnO nanostructures and enhancement of their sinterability via short-time cryo-milling

Zinc oxide (ZnO), a wide band-gap semiconductor, has received a great interest due to its potential applications in various fields both as nanostructures and as sintered compacts. In this study, we report on the synthesis of the ZnO nanostructures and facilitation of their sintering for the production of fine-grained dense compacts. The facile synthesis of gram scale ZnO nanostructures was achieved by thermal decomposition of zinc acetate dihydrate (Zn(Ac)2·2H2O) or Zn(Ac)2·2H2O/graphite mixtures at 300 °C for 12 h. Thermal decomposition of Zn(Ac)2 resulted in the formation of mostly ZnO nanoparticles with wurtzite structure along with ZnO nanorods, while the addition of graphite significantly promoted the growth of ZnO nanowires. Microstructural and phase properties of the obtained ZnO nanostructures were determined by means of X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM) and high resolution TEM (HRTEM) techniques, all of which revealed the successful synthesis of high quality ZnO nanostructures. In addition to synthesis and characterization of the ZnO nanostructures, we report on the enhancement of their sinterability by a subsequent cryogenic milling for a short duration of 5 min. As a result of the applied cryo-milling, fabrication of highly dense (96.2%) sintered compacts with fine grain sizes (572 nm) could be achieved after pressureless sintering at 1000 °C for 2 h.