Preparation and characterization of CuO-CeO2-ZrO2/cordierite monolith catalysts

CuO-CeO2-ZrO2/cordierite catalysts have been successfully prepared by the impregnation reduction method. The effects of processing parameters such as the condition of reduction process, calcination temperature, the addition of surfactant on the size and shape of catalyst particles were studied by X-ray diffraction (XRD), BET surface area measurements, and scanning electron microscopy (SEM). The catalytic performance of the as-prepared catalysts for CO oxidation were evaluated by using a microreactor-GC system. The results indicate that the processing parameters influence greatly the size and shape of catalyst particles. Fragmental shape catalysts were formed when the impregnated samples were reduced in the thermostat water bath. However, spherical-like particles were obtained by ultrasonic-assisted in the reduction process. Tiny flower-like catalyst particles were found when the surfactant were used. When the calcination temperature decreased, the grain size of catalysts has reduced, and the catalytic activity for CO oxidation has been improved. The introduction of ultrasonic and surfactant resulted in larger specific surface area and better catalytic performance.