Flash points measurements and prediction for binary miscible mixtures

• We developed new empirical models to predict the flash points of binary miscible mixtures.
• Our models are based only on some common-used physicochemical parameters of pure components.
• Our models are computationally simple and inexpensive, easy and convenient to apply, and with better predictivity.
• This study provided a new way for predicting the flash points of binary miscible mixtures.

Flash point is one of the most important parameters used to characterize the potential fire and explosion hazards for flammable liquids. In this study, flash points of twenty eight binary miscible mixtures comprised eighteen flammable pure components with different compositions were measured by using the closed cup apparatus. The obtained experimental data are further employed to develop simple and accurate models for predicting the flash points of binary miscible mixtures. Based on the vapor–liquid equilibrium theory, the normal boiling point, the standard enthalpy of vaporization, the average number of carbon atoms, and the stoichiometric concentration of the gas phase were selected as the dominant physicochemical parameters that were relevant to the overall flash point property of liquids. With these parameters for pure components as well as the compositions of mixtures, the new form of characteristic physicochemical parameters for mixtures were developed and used as the input parameters for the flash point prediction of mixtures. Both the modeling methods of multiple linear regression (MLR) and multiple nonlinear regression (MNR) were employed to model the possible quantitative relationships between the parameters for mixtures and the flash points of binary miscible mixtures. The resulted models showed satisfactory prediction ability, with the average absolute error for the external test set being 2.506 K for the MLR model and 2.537 K for the MNR model, respectively, both of which were within the range of the experimental error of FP measurements. Model validation was also performed to check the stability and predictivity of the presented models, and the results showed that both models were valid and predictive. The models were further compared to other previously published models. The results indicated the superiority of the presented models and revealed which can be effectively used to predict the FP of binary miscible mixtures, requiring only some common physicochemical parameters for the pure components other than any experimental flash point or flammability limit data as well as the use of the Le Chatelier law. This study can provide a simple, yet accurate way for engineering to predict the flash points of binary miscible mixtures as applied in the assessment of fire and explosion hazards and the development of inherently safer designs for chemical processes.