A new shock tube configuration for studying dust-lifting during the initiation of a coal dust explosion

• Benchmark experimental certification tests for coal dust explosion suppression agents were proposed.
• These test conditions were accurately reproduced in a shock tube.
• A new orifice plate concept was developed to maximum test time.
• The orifice plate permits practical location for test station.
• The orifice plate permits retrofit of larger outdoor facilities.

The traditional defence against propagating coal dust explosions is the application of dry stone dust. This proven and effective safety measure is strictly regulated based on extensive international experience. While new products, such as foamed stone dust, offer significant practical benefits, no benchmark tests currently exist to certify their dust lifting performance in comparison to dry stone dust. This paper reviews the coal dust explosion mechanism, and argues that benchmark testing should focus on dust lifting during the initial development of the explosion, prior to arrival of the flame. In a practical context, this requires the generation of shock waves with Mach numbers ranging from 1.05 to 1.4, and test times of the order of 10's to 100's of milliseconds. These proposed test times are significantly longer than previous laboratory studies, however, for certification purposes, it is argued that the dust lifting behaviour should be examined over the full timescales of an actual explosion scenario. These conditions can be accurately targeted using a shock tube at length scales of approximately 50 m. It is further proposed that useful test time can be maximised if an appropriately sized orifice plate is fitted to the tube exit, an arrangement which also offers practical advantages for testing. The paper demonstrates this operating capability with proof-of-concept experiments using The University of Queensland's X3 impulse facility.