Experimental study of effective thermal conductivity of stainless steel fiber felt

• Matrix conduction, radiation and air convection were in the same order of magnitude.
• Air natural convection was suppressed by reducing operating pressure.
• Intensity of air convection was more sensitive to fiber diameter than porosity.
• Surface area and permeability was comparable in air convection as fiber diameter fixed.
• Interfacial area exerted dominant role in radiation and air convection as porosity fixed.

An experimental apparatus was designed to measure the effective thermal conductivity of porous stainless steel fiber felt under different operating pressures. The total effective thermal conductivity was studied by analyzing matrix heat conduction, air natural convection, and matrix thermal radiation at ambient pressure. The contribution of air natural convection was experimentally obtained by changing the ambient pressure to vacuum condition and the solid matrix heat conduction was evaluated using a theoretical model. The ratios of the three mechanisms to the total effective thermal conductivity were approximately 40%, 37.9%, and 22.1%, respectively. In addition, the effects of fiber diameter and porosity on the three mechanisms and on the total effective thermal conductivity were studied. The air natural convection was found to gradually intensify when the operating pressure increases from vacuum condition (15 Pa) to ambient pressure (1.0 × 105 Pa). With an increase in fiber diameter under fixed porosity, the solid matrix heat conduction remained unchanged, and air natural convection and thermal radiation decreased, thereby resulting in reduced effective thermal conductivity. With an increase in porosity under fixed fiber diameter, the air natural convection was almost unchanged, and solid matrix heat conduction and thermal radiation were reduced, thereby resulting in reduced effective thermal conductivity.