A validated dynamic model of the first marine molten carbonate fuel cell

In this work we present a modular, dynamic and multi-dimensional model of a molten carbonate fuel cell (MCFC) onboard the offshore supply vessel “Viking Lady” serving as an auxiliary power unit. The model is able to capture detailed thermodynamic, heat transfer and electrochemical reaction phenomena within the fuel cell layers. The model has been calibrated and validated with measured performance data from a prototype installation onboard the vessel. The model is able to capture detailed thermodynamic, heat transfer and electrochemical reaction phenomena within the fuel cell layers. The model has been calibrated and validated with measured performance data from a prototype installation onboard the offshore supply vessel. The calibration process included parameter identification, sensitivity analysis to identify the critical model parameters, and iterative calibration of these to minimize the overall prediction error. The calibrated model has a low prediction error of 4% for the operating range of the cell, exhibiting at the same time a physically sound qualitative behavior in terms of thermodynamic heat transfer and electrochemical phenomena, both on steady-state and transient operation. The developed model is suitable for a wide range of studies covering the aspects of thermal efficiency, performance, operability, safety and endurance/degradation, which are necessary to introduce fuel cells in ships. The aim of this MCFC model is to aid to the introduction, design, concept approval and verification of environmentally friendly marine applications such as fuel cells, in a cost-effective, fast and safe manner.

▸ We model the first marine molten carbonate fuel cell auxiliary power unit. ▸ The model is distributed spatially and models both steady state and transients. ▸ The model is validated against experimental data. ▸ The paper illustrates how the model can be used in safety and reliability studies.