Modeling of yield-power-law fluid flow in a partially blocked concentric annulus

- It is crucial to study hydraulic characteristics of horizontal wellbore with cuttings bed.
- Laminar flow of YPL fluid in a blocked concentric annulus is investigated using CFD approach.
- Unexpected bed shear stress trend is observed when bed height is increased at constant flow rate.
- Simplified models are developed for pressure loss and average bed shear stress.
- The model predictions show reasonable agreement with simulation results.

Horizontal well is one of the most effective ways of developing unconventional oil and natural gas reservoirs. During horizontal well drilling, a stationary cuttings bed forms on the low-side of the wellbore. Formation of the bed is undesirable and has detrimental effect on wellbore hydraulic and drilling performance. Hydraulic optimization of the process strongly depends on accurate prediction of bed height and frictional pressure loss. Therefore, it is necessary to investigate hydraulic characteristics of horizontal wellbore with cuttings bed, which can be represented by partially blocked concentric annulus when centralizers are used with drillpipe.In this study, flow in a partially blocked concentric annulus is investigated using Computational Fluid Dynamics (CFD) approach. CFD simulation results are validated using established numerical solutions and experimental measurements obtained from concentric annulus. The analysis is performed for laminar flow of yield-power-law (YPL) fluid. Pressure loss and wall shear stress acting on the cuttings bed are obtained from CFD simulation. Results show significant variation in bed shear stress in the lateral direction. Hence, average bed shear stress (τ¯bed) is used to analyze the result. Unexpected τ¯bed trend is observed when bed height is increased at constant flow rate. As bed height increases, τ¯bedslightly decreases at low bed heights until it reaches the inner pipe. For bed height greater than annular clearance, τ¯bedtrend is normal, it increases with bed height.Existing hole cleaning models require accurate prediction of τ¯bedand pressure loss in partially blocked concentric annuli. Therefore, combining existing non-circular duct modeling approach and simulation data, simplified models are developed to predict pressure loss and τ¯bed. Model predictions show reasonable agreement with simulation results. Maximum discrepancy of ±10% has been observed.