Local Nusselt number enhancement during gas–liquid Taylor bubble flow in a square mini-channel: An experimental study

Taylor bubble flow takes place when two immiscible fluids (liquid–liquid or gas–liquid) flow inside a tube of capillary dimensions within specific range of volume flow ratios. In the slug flows where gas and liquid are two different phases, liquid slugs are separated by elongated Taylor bubbles. This singular flow pattern is observed in many engineering mini-/micro-scale devices like pulsating heat pipes, gas–liquid–solid monolithic reactors, micro-two-phase heat exchangers, digital micro-fluidics, micro-scale mass transfer process, fuel cells, etc. The unique and complex flow characteristics require understanding on local, as well as global, spatio-temporal scales. In the present work, the axial streamwise profile of the fluid and wall temperature for air–water (i) isolated single Taylor bubble and, (ii) a train of Taylor bubbles, in a horizontal square channel of size 3.3 mm × 3.3 mm × 350 mm, heated from the bottom (heated length = 175 mm), with the other three sides kept insulated, are reported at different gas volume flow ratios. The primary aim is to study the enhancement of heat transfer due to the Taylor bubble train flow, in comparison with thermally developing single-phase flows. Intrusion of a bubble in the liquid flow drastically changes the local temperature profiles. The axial distribution of time-averaged local Nusselt number (Nu¯z) shows that Taylor bubble train regime increases the transport of heat up to 1.2–1.6 times more as compared with laminar single-phase liquid flow. In addition, for a given liquid flow Reynolds number, the heat transfer enhancement is a function of the geometrical parameters of the unit cell, i.e., the length of adjacent gas bubble and water plug.

► Local Nu measurement for Taylor bubble train flow in a square mini-channel.
► Substantial heat transfer enhancement compared to fully developed single-phase flow.
► Enhancement not very attractive as compared to developing single-phase flows.
► Local Nu strongly depends on the gas–liquid volumetric phase distribution.