Rheological and mechanical properties of hybrid fiber reinforced cement mortar

A new hybrid fiber system containing steel fiber, polyvinyl alcohol fiber (PVA fiber) and calcium carbonate (CaCO3) whisker was employed to further improve hardened properties and reduce engineering cost of cement mortar. In this paper, the rheological properties, flow rate and flow spread were measured to evaluate the workability of hybrid fiber reinforced mortar in fresh state. Mechanical strength and flexural toughness of mortars were tested in hardened state. The results indicated that, flowability of fresh hybrid fiber reinforced mortar decreased after substituting PVA fiber for steel fiber and further CaCO3 whisker for PVA fiber in mortar. This is mainly due to the flexibility of PVA fiber and large specific surface area of CaCO3 whisker. The hybrid fiber reinforced mortar shows promising mechanical strength and flexural toughness due to the multi-scale crack resistance formed by micro- and macro-fibers. M5 specimen (1.5% steel fiber + 0.4%PVA fiber + 1.0% CaCO3 whisker) exerts the best flexural performance and relatively higher compressive strength, exhibiting an obviously positive hybrid effect of fibers.