Starting the production of the CEA JT-60SA TF coils at Alstom

Within the framework of the Broader Approach, the French voluntary contributor represented by CEA awarded a contract for the production of 9 toroidal field coils for the JT-60SA project to Alstom, Belfort, France in mid-2011. A first preparatory phase was led to establish the team, produce the manufacture drawings, define the manufacturing process, procure the required tooling and prepare the quality documentation. In parallel, a qualification phase on the critical major processes has proved Alstom's ability to master the processes and reach the requirements. After reviewing of the qualification results and modification of the processes and tooling to overcome the encountered difficulties, a Production Readiness Review has authorized Alstom to start the production winding. A prototype double pancake was wound as the first of series. In addition to complying with the pancake width all around the D shape, the straightness of the centreline in the critical straight leg part was correct. The production of the successive double pancakes to constitute the first winding pack was then completed and the joints and terminals were manufactured. The paper describes the completion of the last qualifications and the status of the winding production.