Novolak PF resins prepared from phenol liquefied Cryptomeria japonica and used in manufacturing moldings

The wood of Japanese cedar (Cryptomeria japonica) was liquefied in phenol with H2SO4 and HCl as catalysts. The liquefied wood was reacted with formalin to prepare the novolak PF resin. The results showed that the reaction of liquefied Japanese cedar with formalin was an exothermic reaction, and formed a solid-like resin without extra heating. Two novolak PF resins were prepared from the liquefied wood which were identified as SF and CF that using the liquefied wood with H2SO4 and HCl as catalyst respectively. The novolak PF powder displayed thermo-melting characteristic. The resins of SF and CF had weight average molecular weight of 3638 and 3941 respectively and melting temperature of 149.4 °C and 127.5 °C respectively. Both of the novolak resins could be used to make moldings with good performance by mixing the novolak resin with wood powder, hardener and zinc stearate at the weight ratio of 60:30:10:1 and hot-pressed under 200 °C for 10 min.