E25 stratified torch ignition engine performance, CO2 emission and combustion analysis

• A torch ignition engine prototype was built and tested.
• Significant reduction of BSFC was achieved due to the use of the torch ignition system.
• Low cyclic variability characterized the lean combustion process of the torch ignition engine prototype.
• The torch ignition system allowed an average reduction of 8.21% at the CO2 specific emissions.

Vehicular emissions significantly increase atmospheric air pollution and the greenhouse effect. This fact associated with the fast growth of the global motor vehicle fleet demands technological solutions from the scientific community in order to achieve a decrease in fuel consumption and CO2 emission, especially of fossil fuels to comply with future legislation. To meet this goal, a prototype stratified torch ignition engine was designed from a commercial baseline engine. In this system, the combustion starts in a pre-combustion chamber where the pressure increase pushes the combustion jet flames through a calibrated nozzle to be precisely targeted into the main chamber. These combustion jet flames are endowed with high thermal and kinetic energy being able to promote a stable lean combustion process. The high kinetic and thermal energy of the combustion jet flame results from the load stratification. This is carried out through direct fuel injection in the pre-combustion chamber by means of a prototype gasoline direct injector (GDI) developed for low fuel flow rate. During the compression stroke, lean mixture coming from the main chamber is forced into the pre-combustion chamber and, a few degrees before the spark timing, fuel is injected into the pre-combustion chamber aiming at forming a slightly rich mixture cloud around the spark plug which is suitable for the ignition and kernel development. The performance of the torch ignition engine running with E25 is presented for different mixture stratification levels, engine speed and load. The performance data such as combustion phasing, specific fuel consumption, thermal efficiency and the specific emissions of CO2 are carefully analyzed and discussed in this paper. The results obtained in this work show a significant increase in the torch ignition engine’s performance in comparison with the baseline engine which was used as a workhorse for the prototype engine construction.