A simplified route to the synthesis of CMK-3 replica based on precipitation polycondensation of furfuryl alcohol in SBA-15 pore system

A novel method of synthesis of mesoporous, polymer-derived CMK-3 carbon replica was proposed. Instead of a multi-stage, time-consuming and toxic solvent involving procedure, the direct, acid-catalyzed precipitation polycondensation of furfuryl alcohol to poly(furfuryl alcohol) (PFA), as the carbon precursor, in the pore system of SBA-15 silica was used. The optimal PFA/SBA-15 mass ratio resulting in the complete pore filling was found. The final carbon material was obtained by carbonization of the formed composite and subsequent removal of silica by treatment with HF. Low-temperature sorption of nitrogen, powder X-ray diffraction and transmission electron microscopy confirmed the formation of well-ordered, hexagonal carbon mesostructure. The produced CMK-3 exhibited the presence of oxygen-containing surface groups, recognized as mainly carbonyl and carboxyl species by X-ray photoelectron spectroscopy and temperature-programmed desorption. The presence ofthese groups caused the mesoporous carbon to be catalytically active in the oxidative dehydrogenation of ethylbenzene to styrene.