Flexural strength evaluations and fractography analyses of slip cast mesoporous submicron alumina

Mesoporous submicron α−Al2O3 green compacts were fabricated using slip casting of ultrafine alumina powders. The pre-sintered samples were sintered in air atmosphere at 1300 °C, 1350 °C, 1400 °C, and 1500 °C to obtain a variety of grain morphologies namely submicron equiaxed and micro rod structures. The resulting grain diameters lie between ∼ 270 nm and ∼ 1590 nm and total porosity fraction between 0.05% and 13%. The room temperature flexural strength (σ) evaluations and fractography analyses of sintered alumina samples were performed. It was observed that the total porosity fraction dictates the flexural strength as compared to grain diameter. Further, it was found that the flexural strength exhibited a decreasing trend for an increase in the total porosity fraction, and proved to be a better effective parameter than open porosity fraction. The fractography analyses suggest that samples sintered at 1300 °C and 1350 °C predominantly underwent intergranular fracture, while those sintered at 1400 °C and 1500 °C underwent a mixture of intergranular and transgranular fracture.