Prediction of fracture toughness based on experiments with sub-size specimens in the brittle and ductile regimes

For determination of fracture toughness in the brittle regime or ductile fracture in the upper shelf region, special standard specifications are in use e.g. ASTM E399 or ASTM E1820. Due to the rigorous size requirements for specimen testing, it is necessary to use big specimens. To circumvent this problem an approach based on finite element (FE) simulations using the cohesive zone model (CZM) is used. The parameters of the cohesive zone model have been determined using sub-size specimens. With the identified parameters, simulations of standard-size specimens have been performed to successfully predict fracture toughness of standard-size specimens in the brittle and ductile regimes. The objective is to establish small size testing technology for the determination of fracture toughness.