Effect of multi-element addition of Alnico alloying elements on structure and magnetic properties of SmCo5-based ribbons

New SmCo5 + x wt% Alnico composite ribbons melt-spun at 40 m/s are designed by multi-element addition of Alnico alloy into SmCo5 matrix, and their structure and magnetic properties are investigated. The results show that the main phase in x ≤ 2.5 ribbons is Sm(Co,M)5, whereas the main phase changes into Sm(Co,M)7 at x = 4.0-8.5, and simultaneously that the content of Al-rich and amorphous phases increases with increasing x. The hard magnetic properties of the ribbons are found to improve with an increase in Alnico content, and particularly the average magnetic properties reach maximum, i.e., Hc = 19.6 ± 1.2 kOe, Mr = 47.7 ± 3.4 emu/g and M2T = 59.1 ± 5.6 emu/g, at x = 4.0. The main reasons for such improvement are that the finer grains divided by three grain boundaries exist in main phase, the dispersed Al-Ni and Al-Co-rich phases distribute in grains and grain boundaries, and the Fe-rich Alnico alloying elements dissolve into Sm(Co,M)7 matrix phase. However, when x > 4.0, the gradually increasing Al-Co and amorphous phases lead to the reduction of hard magnetic properties.