A novel method to make regenerable core-shell calcium-based sorbents

A sorbent having a calcium oxide core and a clay shell was prepared and shown to be capable of reusable applications in absorption and desorption processes for carbon dioxide. The novelty of this sorbent is that only calcium carbonate and clay are used for its preparation with water as a binder. A two-step granulation procedure is used to get the core and then another step to coat the shell layer with the clay powder. A repeated wet-and-dry procedure probably makes the core porous yet strong enough to serve as a sorbent. The pellet is then calcined at 1200 °C for 2 h to reach its final structure. The core-shell pellets have an overall diameter of 4.4 mm with average shell thickness of 0.45 mm, crush load of 35 N and attrition index of 0.035 wt%/h. These results indicate that the pellets will probably be capable of withstanding the stress in future applications. Carbon dioxide absorption at or below 300 °C showed a maximum weight gain of 38% for our pellets. Finally, desorption in nitrogen at 800 °C can restore the pellet to its original state and hence it is ready for re-use as a sorbent.