Development of a flowsheet for iodine–sulfur thermo-chemical cycle based on optimized Bunsen reaction

Based on the Bunsen reaction process whose operating conditions are optimized to yield an over-azeotropic HI liquid solution, we devised a new flowsheet of iodine–sulfur thermo-chemical cycle. A highly enriched hydrogen-iodide gas can be generated through a series of processes of liquid–liquid separation of product mixture from Bunsen reaction and flash of over-azeotropic HI solution. Operating temperature and pressure for HI enrichment need not to be increased as high as those for existing flowsheets; as a result, the operating conditions become less corrosive. Chance of pipe clogging due to iodine solidification is low because there is no process where iodine is concentrated that high. Enrichment of HI through spontaneous liquid–liquid separation and simple flash processes avoiding complicated separate process is considered to be an additional benefit. Analysis of overall and component material balances showed that excess amount of feed to each process to get a desired output depends on the efficiency of flash and decomposition processes. Compared to previous ones, the proposed flowsheet requires more recirculation flows throughout the whole cycle mainly because only a portion of HI content exceeding the azeotrope is allowed to evaporate in the flash without employing a separate HI enrichment process. Thermal efficiency of the proposed flowsheet was evaluated, together with a series of parametric analyses for the sensitivity to key operating parameters and component performances. It was observed that the thermal efficiency can be raised above 60% at optimal condition.