Synthesis and utilization of alternative chain transfer agent in cobalt catalyzed 1,3-butadiene polymerization reaction to produce cis-polybutadiene rubber

The cyclodimerization of 1,3-butadiene was performed to synthesize 1,5-cyclooctadiene by using nickel-phosphite based catalyst system. The optimization of cyclodimerization reaction was done to achieve up to 80% selectivity towards 1,5-cyclooctadiene. 1,5-Cyclooctadiene, thus synthesized, was subsequently employed as a chain transfer agent (CTA) for controlling the molecular weight (M.W.) of cis-polybutadiene rubber (BR) in cobalt-complex catalyzed 1,3-butadiene polymerization reaction. The M.W. of BR was reduced from 6.7 to 1.88 × 105 g/mol by escalating the concentration of 1,5-cyclooctadiene from 0% to 0.5% with respect to 1,3-butadiene (monomer) concentration. Similar reducing trend was observed for the Mooney viscosity and gel content of BR with increasing 1,5-cyclooctadiene concentration. The efficacy of 1,5-cyclooctadiene as a CTA for 1,3-butadiene polymerization reaction was further explored by conducting polymerization reaction in various solvents and at higher monomer conversion (∼70%). The effect of 4-vinyl cyclohexene, which was a dominant byproduct during cyclodimerization of 1,3-butadiene, was also investigated. The presence of 4-vinyl cyclohexene has shown adverse effect in the polymerization reaction and was not functioning as a chain transfer agent. Finally, a feasibility of replacement of commercially used gaseous CTA, 1,2-butadiene, by in-house synthesized liquid CTA, 1,5-cyclooctadiene, was also investigated.

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