Structure characterization of nanocrystalline Ni–W alloys obtained by electrodeposition

• Ni–W alloy coatings were electrodeposited from an aqueous electrolyte solutions.
• The microstructure was studied with respect to electrodeposition process parameters.
• We report optimal plating conditions for crack-free, nanocrystalline Ni–W coatings.
• Crystalline Ni–W coatings exhibited the phase structure of an α-Ni(W) solid solution.
• Coatings revealed tensile residual stresses and weakly pronounced 〈1 1 0〉 fiber texture.

Ni–W coatings of different tungsten content (2–50 wt%) were electrodeposited on a steel substrates from an aqueous complex sulfate–citrate galvanic baths, under controlled hydrodynamic conditions in a Rotating Disk Electrode (RDE) system. The optimum conditions for the electrodeposition of crack-free, homogeneous nanocrystalline Ni–W coatings were determined on the basis of the microstructure investigation results. The XRD structural characterizations of Ni–W alloy coatings obtained under different experimental conditions were complemented by SEM and TEM analysis. Results of the study revealed that the main factor influencing the microstructure formation of the Ni–W coatings is the chemical composition of an electrolyte solution. X-ray and electron diffraction patterns of all nanocrystalline Ni–W coatings revealed mainly the fcc phase structure of an α-Ni(W) solid solution with a lattice parameter increased along with tungsten content. The use of additives in the plating bath resulted in the formation of equiaxial/quasifibrous, nanocrystalline Ni–W grains of an average size of about 10 nm. The coatings were characterized by relatively high tensile residual stresses (500–1000 MPa), depending on the electrodeposition conditions. Ni–W coatings exhibited weakly pronounced fiber type 〈1 1 0〉 crystallographic texture, consistent with the symmetry of the plating process. Coatings of the highest tungsten content 50 wt% were found to be amorphous.