Microstructure and properties of Ni–Mn–Ga alloys produced by rapid solidification and pulsed electric current sintering

Ni–Mn–Ga alloys were compacted using pulsed electric current sintering (PECS) at 850–875 °C (50 MPa, 8 min) of flake-like powders made from the rapidly quenched melt-spun ribbons. Two kinds of ribbons were used: one made with a relatively slow wheel speed (6 m/s; average grain size ∼14 μm), and another with a faster wheel speed (23 m/s; average grain size ∼5 μm). Both sets of flake-like powders consisted of a mixture of non-modulated martensite (NM) and seven-layered modulated martensite (7M) structure. The amount of NM was greater in the slower speed material, while the other one exhibited mostly the 7M structure. These crystal structures were inherited by the sintered samples. In the compacts having the NM structure the multi-step martensitic reaction overlapped with the magnetic transition, and the Curie temperatures during heating and cooling differed from each other. In the compacts having mainly 7M structure the Curie point was about 100 °C and the martensitic transition took place in the paramagnetic state, while the intermartensitic one occurred in the region of 60–85 °C. This material demonstrated good magnetic properties and saturation magnetization, at best ∼50 emu/g. Mechanical properties of the compacts were good, and comparable to those of the polycrystalline Ni–Mn–Ga samples in compression.

► Ni–Mn–Ga rapidly cooled ribbons as raw material in pulsed electric current sintering.
► Microstructure preserved in PECS sintering close to that of the ribbons.
► Phase transformation temperatures also respective to those of the ribbons.
► Magnetic properties of the compacts enhanced, respective to those in polycrystals.
► Potential in composite fabrication and compacting porous structures.