An integrated fuzzy DEA–Fuzzy simulation approach for optimization of operator allocation with learning effects in multi products CMS

This paper presents an integrated fuzzy data envelopment analysis (FDEA) and fuzzy computer simulation approach for optimization of operator allocation in multi product cellular manufacturing systems (CMS) with learning effects. Operator allocation with learning effects is a challenging issue in flexible manufacturing systems in general and in CMS in particular. The main contribution of this work is taking into consideration various operators layouts and learning effects using fuzzy simulation and fuzzy DEA. FDEA is utilized to assess simulation alternatives in various levels of uncertainty. Previous studies consider only one type of product with crisp inputs, whereas this study considers multi-products and fuzzy set up times and processing times for CMS modeling. In addition, this study considers and integrates learning effects for optimum operators’ allocation. Moreover, more robust CMS assessment indicators are used in the proposed model. A case study illustrates the practicability, effectiveness and superiority of the proposed methodology.