Numerical investigation of the effect of helix angle and leaf margin on the flow pattern and the performance of the axial flow cyclone separator

A two-stage turbulence model based on the RNG κ–ε model combined with the Reynolds stress model is developed in this paper to analyze the gas flow in an axial flow cyclone separator. Five representative simulation cases are obtained by changing the helix angle and leaf margins of the cyclone. The pressure field and velocity field of the five cases are simulated, and then the effects of helix angle and leaf margins on the internal flow field of the cyclone are analyzed. When the continuum fluid (air) flow is relatively convergent, the discrete particle phase is added into the continuous phase and the gas-solid two-phase flow is simulated. One-way coupling method is used to solve the two-phase flow and a stochastic trajectory model is implemented for simulation of the particle phase. Finally, the pressure drop and separation efficiency of one case are measured and compare quantitatively well with the numerical results, which validates the reliability and accuracy of the simulation method based on the two-stage turbulence model.