Mathematical modeling and performance analysis of combed yarn production system: Based on few data

The paper describes the availability of combed sliver production system, a part of yarn production plant. The units under study are specialized single purpose machines. Performance analysis of the system is carried out to identify the key factors. The optimum value of ‘r’, where ‘r’ represent the number of repairman to repair the twelve carding machines (r ≺ 12), is calculated to maximizing the steady state availability of the system. The problem is formulated using probability consideration and supplementary variable technique. Probability considerations at various stages give differential-difference equations, which are solved using Lagrange method to obtain the state probabilities. The numerical analysis carried out helps in increasing the production rate by controlling the factors affecting the system i.e. availability optimization.