Mathematical modeling of interrelationships among cutting angles, setting angles and working angles of single-point cutting tools

The angles of a cutting tool play a key role in determining its cutting efficiency. However, once the tool has been mounted on a machine tool, setting errors inevitably cause the working angles of the tool to deviate slightly from the designed cutting angles. Accordingly, this study develops mathematical models to analyze the interrelationships among the tool angles, the setting angles and the working angles. In the proposed approach, a process of homogeneous coordinate transformation is employed to develop a kinematic model of the cutting tool such that the working angles can be derived given the tool angles and setting angles. Mathematical formulae are then developed to inversely derive the tool angles required to generate the specified working angles given prior knowledge of the setting angles. An illustrative numerical example is presented to demonstrate the validity of the proposed approach. Overall, the numerical results confirm that the methodology presented in this study provides a comprehensive, simple and versatile means of modeling a variety of conventional single-point cutting tools.