Application of MHE to large-scale nonlinear processes with delayed lab measurements

The paper addresses nonlinear estimation problems on nonlinear processes containing several lab measurements sampled slowly and with long delay, which is the usual case in industrial polymerization applications. A moving horizon estimation algorithm is developed to compute the theoretical optimal solution given the multi-rate measurements. In this algorithm, the MHE window is recalculated as the new lab measurement becomes available. Simulation studies on a polymerization process with plant model mismatch are performed. Observability analysis and estimation results of MHE with and without lab measurements show that lab measurements help identify the disturbances and can improve the performance of both estimation and closed-loop control.