Energetic and economic evaluation of membrane-based carbon capture routes for power plant processes

• Energetic and economic evaluation of membrane-based carbon capture concepts.
• Comparison of different routes: post-combustion, oxyfuel and pre-combustion.
• Implementation of membrane based CCS requires additional investment (33–66%).
• CO2 allowances between €20 and 39 are mandatory for the CC concepts to become economic.

The application of CCS technology involves considerable efficiency losses and significant additional investments. The aim is therefore to reduce these efficiency losses and to cut costs. Against this background, membrane-based carbon capture routes for the post-combustion, oxyfuel and pre-combustion technology lines will be analyzed in the following for hard-coal-fired power plants. To the best knowledge of the authors, this paper is the first one comparing membrane based capture routes on common technical and economic boundary conditions. The post-combustion process involves a cascade arrangement of polymer membranes. In the optimum case, the efficiency losses for this concept amount to 9.6 percentage points. In comparison, efficiency losses for the other two membrane-based concepts, i.e. oxyfuel (oxygen transport membrane (OTM) with vacuum pump) and pre-combustion (water-gas shift reactor—WGSMR), are considerably lower (5.3/5.5 percentage points). The main goal of this paper is to assess levelized cost of electricity (LCOE) for the process routes under consideration and their sensitivity on CO2 allowance costs, yearly operating hours, membrane costs and membrane lifetime. The specific investment costs for the capture plants are 2410 €/kW h (oxyfuel), 2572 €/kW h (post-combustion) and 2660 €/kW h (pre-combustion). This is 66% (post-combustion), 55% (oxyfuel) and 33% (pre-combustion) above the specific investment costs for the corresponding reference case without carbon capture. Allowance prices in a range from €20 (pre-combustion) to €39 (post-combustion) per tonne of CO2 would be necessary to compensate for the additional investments. Since it can be assumed that the membranes have a limited lifetime, the influence on electricity generation costs was calculated for different lifetimes. The results show that a technical service life of more than 3 years does not have a significant impact on generation costs. This applies to all the technological concepts investigated. In terms of LCOE and CO2 avoidance costs (€/tCO2€/tCO2) it turns out that oxyfuel and pre-combustion based membrane power plants are favorable compared to the post-combustion route. However, it has to be kept in mind that the uncertainty in membrane costs are higher for the oxyfuel membranes (ceramic oxygen transport membranes) and the pre-combustion membranes (microporous ceramic membranes) compared to the polymeric post-combustion membranes which already have achieved a commercial level.