An efficient approach to control the morphology and the adhesion properties of anodized TiO2 nanotube arrays for improved photoconversion efficiency

We investigate an efficient approach to control the surface morphology and the geometrical parameter of TiO2 nanotubes, while improving its adhesion to underlying titanium substrate, which is the key to successful fabrication of electro-optical devices. By controlling the water content and using the previously used electrolyte, nanotube arrays with surface morphology, geometrical parameters and adhesion properties relevant to required applications can be achieved. On the basis of these results, a mechanism of chemical dissolution rate is discussed in detail, in particular, with respect to the variation of nanotube length, presence of surface aggregation on the top surface, and the adhesion of nanotubes to underlying titanium substrate. It is found that the enhanced chemical dissolution rate can help to dissolve off the surface aggregation parts and reduce the internal stress at the barrier layer–metal interface. As a result this adhesion characteristic between the nanotubes and the underlying metal layer can be significantly improved. The contrastive photoelectrochemical experiments suggested that the photoconversion efficiency greatly depends on the geometric roughness factor of nanotubes and its adhesion to underlying metal layer. It shows that the 3.0% water content in previously used electrolytes has a combinative advantage to meet the optimal condition of photoconversion efficiency.