Corrosion and passivation of iron and its nitrided layer in borate buffer

The aim of this work was to gain better understanding of the reasons of enhanced resistance to pitting corrosion of nitrogen-containing iron. Gas nitrided (570 °C, 4 h) and untreated Armco iron were examined in a borate solution of pH 8.4 without and with chlorides or ammonia. Enhanced pitting resistance and enhanced anodic currents were exhibited by nitrided Fe and also by untreated Fe in the solution with added ammonia. XPS showed that anodic films on nitrided Fe contained much larger amounts of iron oxides, in particular of magnetite, than those on untreated Fe. It is suggested that the anodic behaviour of nitrided Fe is determined mainly by the effect of evolving ammonia on corrosion products. Increased anodic dissolution can be explained by the formation of soluble complexes with ammonia, whereas increased amounts of magnetite can be due to the ammonia-promoted conversion of FeOOH + Fe(II) to Fe3O4. It is proposed that the enhanced pitting resistance of nitrided Fe results mainly from the formation of large amounts of iron oxides and from binding of chloride anions into a Fe–NH3–Cl complex.